Randall Harkness

4820 Clipping Court

Louisville, KY 40241

Home: (502) 228-3104   Cell: (502) 387-3194

Email: reharkness@insightbb.com

SEEKING OPPORTUNITY

Seeking SAP R/3 contract opportunity as an Enterprise Resource Planning (ERP) functional consultant: Expert in QM, PP, PP-PI, PM, MM, WM

PROFILE

Senior SAP Cross Applications Consultant, Platinum Level,  with more than thirteen (13) years of SAP R/3 experience in Business Blueprint, system design and configuration in the Quality Management (QM), Production (PP & PP-PI), Plant Maintenance (PM), and Materials Management (MM) and Warehouse Management (WM) modules.  Outstanding Architect, possessing expert industry background in Quality, Production, Demand and Capacity Planning, Materials Management, Plant Maintenance all of which have provided a solid foundation for SAP systems design, configuration and integration of Inventory Management, MRP, Facilities Management, Quality Management and Shop Floor processes.  More than thirty (30) years of manufacturing – discrete, process, repetitive, lean – coupled with SAP expertise, contribute to ability to make strategic business recommendations concurrent with the configuration of the SAP system.  Client experience also includes project management, documentation, requirements analysis, master data requirements, system interfacing, post implementation support, troubleshooting, and development and delivery of end-user training.  Dedicated, go-to business professional has excellent interpersonal and communication skills.

 

Industry background includes broad Business Process Re-engineering utilizing integrated business and manufacturing modules in several manufacturing facilities across North America. 

Twenty-four (24) years of ERP experience.

 

Twelve (12) years in manufacturing management as foreman, production and inventory control manager, materials manager and plant superintendent followed by more than twenty-four (24) years of information technology in various roles ranging from Programmer/Analyst to Manager of Information Services for North America for a major chemical manufacturer.  Proven project management skills, and demonstrated ability in leading a team in the successful delivery of applied technology.  Over thirteen (13) years SAP R/3 consulting experience.

QUALIFICATIONS

 

·         Senior QM, PP-PI, PP, PM, MM & WM Consultant

·         Thirteen (13) + years of SAP experience in Cross Applications Consulting

·         Automotive OEM & Tier 1 Automotive Supplier industry experience

·         Thirty-eight (38) years in discrete, lean, process & repetitive manufacturing environments with experience in Automotive, Chemicals and Diversified Foods / Food Processing Industry, Defense, Aerospace

·         Accelerated SAP Implementations & Upgrades

·         Seven (7) + Full Project Lifecycle Implementations; Two (4) Upgrades

·         Career background in Automotive Materials Management/Handling; Shop Floor Production, Scheduling and Planning; Plant Maintenance; Inventory Management; Strategic Planning; Supply Chain and Materials Management & Planning; Quality; and IT Management in various manufacturing & high volume production environments

·         Core SAP R/3 Strengths:

o   QM – Quality in Procurement, Quality in Production, Quality in Sales & Distribution

o   PM – Planned/Preventive Maintenance, Equipment Calibration, Equipment Inspection, UOM, Counter/Performance based Maintenance, Maintenance Orders, Data Archiving, etc.

o   PP / PP-PI – Capacity/Demand Planning, Demand Management, Recipes/Routings, Control Recipes, Process Instruction Sheets, Electronic Batch Records, Product Costing, Resources/Work Center, Process/Production Orders, Shop Floor Monitor, PI Interface to 3rd Party Shop Floor Control Devices, MRP, S&OP, Order Execution, Scheduling, Backflushing, etc.

o   MM – Purchasing, Invoicing, Master Data, Inventory Management, Batch Management, Material Movements, Availability Checking, Physical Inventory, Cycle Counting

o   DMS – ECM, Document Types, Document Vaulting/Linking, Change Master, etc.

o   WM – configuration, barcode and wireless, hand-held transactions

o   Cross-Applications – Full Integration, Business Blueprint, BPPs, Unit Testing

o   Technical – ABAP Query, Developer’s Workbench, Managing ABAP Development

·         SAP Team Leader and Project Management experience

·         SAP Industry Solutions:  IS-Automotive

·         Extensive Functional Specifications Development

·         SAP Curriculum Development, Project Team and End User Training delivery

·         Taught SAP America Partner Academy PP (5-week) Certification course

·         Specializes in ASAP Methodology, Gathering Business Requirements, Business Blueprinting (BBP), Gap Analysis, Course Design, Classroom Training, Documentation, Report Design, Design of Decision Support Applications, Supervision of ABAP/4 Programming Development, Data Loading from Legacy systems to SAP, Data Archiving, Query, Developer's Workbench, Data Browser

·         U.S. Citizen

 

PROFESSIONAL SAP EXPERIENCE   

Project:  Mercedes-Benz/Telesto, Tuscaloosa, AL

SAP R/3 4.7 Project Manager WM

(April 2008 – August 2008)

 

·         Provided leadership and guided project.

·         Design included barcode scanner transactions to perform goods receipts, put away, bin-to-bin material transfers, system guided stock picking, cycle counting and periodic physicals.

·         Used standard Function Modules and Customer Exits in WMS for scanner transactions.

·         Used Kanban

 

Project:  BKI/NDS, Memphis, TN

SAP R/3 4.7 Consultant SD/MM/PP/WM/QM

(April 2007 – February 2007)

 

BKI is a spinoff of Procter & Gamble and was already running on SAP 4.7.  I served as Architect to Facilitate, Blueprint, Configure, Guide Programmers (including xMII), Train and Support.  Provided enhancements and solutions to issues and business process failures.  Some of the processes I implemented include:

  • Sales Availability Check
  • Shipping Availability Check
  • Handling Units
  • Demand Management with Planned Independent Requirements
  • Planning Materials
  • Active Ingredient Management
  • MRP
  • Process Orders
  • Warehouse Management
  • Using xMII, created interface from LIMS to Batch Management

 

Project:  Rolls-Royce/EDS/K2 Partnering, Indianapolis, IN

SAP R/3 4.7 Consultant QM/PM

(January 2007 – March 2007)

 

Rolls-Royce Global Convergence Project converted all locations to a single SAP instance with a goal of one global, common set of business processes to enable improved corporate efficiency, data/process-management reporting consistency, and lower costs.  This project is considered a giant step in becoming a globally run company with the achievement of customer and shareholder satisfaction.

 

U.K., U.S. and Canada (R/3 release 4.6C) were converged on one SAP system running SAP R/3 Enterprise, Release 4.70.

 

Indianapolis specific business processes were migrated to the International template.  Responsibilities included work requests and enhancements related to SAP R/3 QM and PM.  Performed configuration, migrated data, created ABAP specs for custom development, wrote unit/integration test scripts and performed testing.

 

Microsoft SharePoint was used for collaboration and document management.

 

Project:  Matthews International/Titan Consulting, Richmond, IN

SAP R/3 4.6C Project Manager FI-CO, MM, PP and SD

(February 2006 – December 2006)

 

·         Implemented corporate SAP design, which included FI-CO, MM, PP and SD at Milso (a newly acquired company).

·         Mapped business processes to design.

·         Identified legacy data and loaded in SAP.

·         Made adjustments to configuration as required.

·         Delivered Training

·         Accomplished implementation on time and within budget.

·         Provided post go-live support.

 

Project:  U. S. Army/CSC/Bearing Point/MyITgroup, Moorestown, NJ

SAP R/3 4.6C Consultant QM, PP, PS, MM, ASAP Methodology

(December 2003 – February 2006)

 

U.S Army Logistics Modernization Program (LMP) efforts are focused on modernizing the U.S. Army Materiel Command (AMC) at the national level. LMP will provide agile, reliable and responsive services by leveraging best practices and technology that enable AMC to deliver world-class logistics and readiness to the warfighter. 

 

The goal of the modernization effort is to reengineer the current national level logistics business processes, facilitated by SAP, to provide integrated, seamless, flexible information management services in support of the Army's logistics mission. The goal is not to just enhance the current process, but rather to employ creative solutions that best leverage commercial technological advantages; i.e., the modernized services will leverage the advantages of using commercial software with large customer bases. The intent is to achieve a functional architecture capable of meeting immediate business requirements, as well as having the flexibility to accommodate emerging requirements while evolving with the commercial marketplace. This will result in quantifiable improvements in materiel management, weapon systems management, customer service levels, and readiness.

 

This program is one of the largest SAP implementations undertaken and considered by SAP to be top-5 worldwide in complexity and criticality.  In addition to the Modernization component, which focuses on realization of the to-be SAP solution, the program also includes sustainment of the major legacy applications that will be replaced by the modernized solution.  Total program staff exceeds 600 resources. 

 

I am working on the Computer Sciences Corporation (CSC) Team from Bearing Point/MyITgroup as a SAP QM, PS, PP, MM Functional and Training Consultant.

 

Assignments

·         LMP IBTO Master Production Scheduling (MPS):

o   Developed “best practice” course for Maintaining Inventory Accuracy.

o   Developed “best practice” course for Maintaining Order Accuracy.

o   Delivered training to Tobyhanna Army Depot.

·         LMP 2nd Deployment Expert User Program (EUP):

o   EUP Lead for QM, PS and PP at Letterkenny Army Depot.

·         LMP 2nd Deployment Training Team:

o   As Lead, managed and "owned" the training courses for the QM, EHS and HR portion of the LMP training solution.

o   Provided daily metrics on course development.

o   Configured/Corrected Training System environment.

o   Ensured exercises for the solution are complete and functional.

o   Wrote training content, which included procedures, job aids, quick references, process flows, simulations, exercises, lesson plans, etc.

o   Ensured data requirements were accurate and loaded data in the training client.

o   Transferred knowledge to instructors and other project personnel and incorporated their feedback.

o   Conducted classroom instruction.

o   Adhered to schedule to ensure delivery of course material.

o   Provided first line of support to instructors for LMP solution.

o   Worked with Curriculum Development Lead to manage scope and modify course material based on feedback from functional teams and government Subject Matter Experts (SMEs).

·         U.S Army Industrial Base Task Order (IBTO):

o   As QM Lead, visited and analyzed business processes and procedures at U.S. Army depot sites at Corpus Christi, TX; Red River, TX; Anniston, AL and Letterkenny, PA in preparation for the blueprint.

o   Prepared QM blueprint and assisted with MM blueprint using ASAP Methodology for Logistics Modernization Program (LMP). 

 

Project:  Visteon/Ernst & Young/Compuware, Durant, MS, Industry Solution (IS) - Automotive

SAP R/3 4.6C Consultant MM, PP, SD

(May 2003 – August 2003)

 

·         At Visteon’s new plant in Durant, MS supplying automotive assemblies to Nissan and Visteon in Canton, MS, identified and resolved major physical inventory issues surrounding a 50% production capacity leading to building 400 new vehicles per day.

·         Performed analysis, identified the issues/gaps, prepared an action plan, and designed/delivered training.

·         Effected functionality changes in MM, PP and SD, which included Scheduling Agreements, Inbound Deliveries, Goods Receipts, Backflushes, Kanban, Repetitive Manufacturing, Transfer Postings, Physical Inventory, Inventory Management, MRP, Control Cycle Maintenance, Outbound Deliveries, JIT Monitor, EDI, Product Cost Collectors and BOMs.

·         Added three (3) major transactions – two in PP and one in MM.

 

Project:  Sara Lee Bakeries/R/3 Services, St. Louis, MO

SAP R/3 4.6C Team Lead QM, WM

(October 2002 – April 2003)

 

·         Configured and implemented QM in procurement, Document Management System, quality notifications, results recording, usage decisions, vendor audits, reporting and evaluations using ASAP Methodology and international standards defined in the guidelines on Good Manufacturing Practices (GMP) for the pharmaceutical and food-processing industries.

·         Used QuickTest Professional to load legacy, master data into SAP and OnDemand to create tutorials and training documentation.

·         Performed analysis and created ABAP/4 program designs.

·         Facilitated training classes.

·         Assisted reconfiguration of functionality in Warehouse Management (WM) to support QM.

 

Project:  Degussa and Dopaco/ICM America, Philadelphia, PA

SAP R/3 4.6C Consultant QM

(August 2002 – September 2002)

 

·         Provided temporary training assistance to two clients of ICM America

·         Designed and delivered training courses in QM version 4.6c.

·         Delivered an eight-day course at Dopaco.

·         Delivered nine days of QM training at Degussa in Mobile, AL.

·         Both courses were very successful and well received.

 

Project:  Century Aluminum/ APAR Infotec, Hawesville, KY

SAP R/3 4.6C Team Lead PM, PP-PI, QM

(November 2001 – July 2002)

 

·         Evaluated and blueprinted the new Plant Maintenance design.

·         Configured and implemented PM.

·         Recovered and mapped data from legacy, FoxPro applications to SAP including Functional Locations, Equipment, hierarchies, Bill of Material, Maintenance Plans, Maintenance Orders and Maintenance Plans.

·         Created CATT Scripts and programmatically loaded the FoxPro master data into the SAP design.

·         Created multi-dimension maintenance strategies.

·         Consolidated three plants from an earlier disjointed implementation in which each department was operating as a separate plant, into one integrated plant by rearranging all Master Data.

·         Configured Production Planning and Execution (PP-PI), Quality Management (QM), and migrated the data from three plants into one plant.

·         Delivered oral and written presentations.

 

Project:  Astaris/ComSys, St. Louis, MO

SAP R/3 4.6C Team Lead QM, PP-PI, PM, MM, WM, ASAP Methodology

(May 2000 – August 2001)

 

·         Quality Management (QM) Team Lead for full lifecycle implementation.

·         Used international standards defined in the guidelines on Good Manufacturing Practices (GMP) for the pharmaceutical and food-processing industries.

·         Assumed PP-PI Team Lead role and provided a smooth transition to the new PP-PI Team Lead.  Project included Batch Management, MRP, Demand Management and master data such as Recipes, Work Centers and Bill of Material.

·         Utilized Plant Maintenance (PM) for equipment calibration and equipment inspections.

·         The project created one computing system to merge corporate activities and multiple plants for the new company formed as a joint venture between FMC and Solutia (spun-off from Monsanto). 

 

Project:  Nokia/IT Services, Toronto, Ontario, Canada Upgrade

SAP R/3 4.5B Team Lead PP

(January 2000 – March 2000)

 

·         Member of cross-functional team.

·         Updated training documentation preparing for the 4.5b upgrade.